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Monday, 2 December 2013

QM: 5 Management Responsibilities (5.1, 5.2, 5.3 & 5.4)

Introduction:

Whenever in conflict of interest between business/sales and quality/QMS, quality/QMS is not given preference the results has been catastrophic. Compromised product quality has impact on business for years to come.

Clause no 5, Management Responsibility addresses the responsibilities of the management for implementation of the effective QMS. Evidence for each of the sub clause shall be provided by the management in an effort to implement a QMS.

ISO 9001-2008 Standard requires, “Top management shall provide evidence of its commitment to the development and implementation of the quality management system and continually improving its effectiveness”. The following description is designed to provide the evidence of management’s commitment.


Quality policy + Quality Objectives focuses & directs the organization to quality and customer satisfaction.


5 MANAGEMENT RESPONSIBILITIES
5.1 MANAGEMENT COMMITMENT
5.2 CUSTOMER FOCUS
5.3 QUALITY POLICY
5.4 PLANNING
5.4.1 Quality Objectives
5.4.2 Quality Management System Planning

5. MANAGEMENT RESPONSIBILITIES

5.1 Management Commitment:

Top management is responsible for management of Quality in the organization/ company. Each function/process is controlled by a head/ lead, who are responsible for their relevant processes/ procedures/operations in the development and implementation of Quality Management System. The responsibilities of all the functions influencing quality standards are defined. (Refer 5.5- Responsibility, authority and communication). 

Top management is committed to the development and implementation of QMS and continually improves its effectiveness (to the satisfaction of customer, regulatory, stakeholders and other interested parties) by:
  • Ensuring that customer as well as regulatory and statutory requirements are understood and appropriately addressed. The staff is kept updated about customer’s expectations, evolving product & quality requirements and regulatory & statutory requirements applicable to product, process & environment and support functions. This is achieved through regular training/ briefing and other means of communications such as meetings, emails, bulletins, board postings, intranet etc.
  • Defining the purpose and objectives for the quality management system. They are documented and communicated in the form of quality policy and quality objectives.

- The quality policy is adhered to and implemented in true prospective at all levels as it emphasizes the importance of planning to avoid quality failures and achieve organizational goal.
- The management has established quality objectives which are measureable, includes performance indicators, reflecting requirements for product/services, and are consistent with quality policy including the commitment to continuous improvement. Quality objectives at functional level are established which are monitored, analyzed and controlled to achieve desired results.

- (Provide evidence of communication of Quality Policy and Objectives in the form of defined procedure or explain the process in the test as:) Quality policy and quality objectives are printed (in English and ……….) in a booklet and distributed in staff across the company. Quality Policy/Quality Objectives are printed in posters for display in different locations (offices and different sections) for continued awareness of the intent and commitment of the management.

- The quality policy and objectives as written in this document (cite point no in which both are given) are reviewed during management review meeting for its effectiveness and suitability.
  • The management periodically reviews the quality management system to ensure is continuing suitability, adequacy and effectiveness. The review evaluates current status and performance of the quality system and initiates actions to maintain the effectiveness of the quality system (Refer 5.6-Management Review, Procedure for Management Review).
  • The management is committed to providing resource necessary for establishing, implementing and improving the quality management system (refer point 6 Resource Management). Suitable manufacturing and testing facilities, trained personnel, conducive work environment, provision of adequate time schedules and associated facilities are provided for delivering a quality product. Adequacy of resources is reviewed during:

Management Review Meetings
Internal Departmental Meetings
Internal Audit
Any other appropriate forum

5.2 Customer Focus:

The principal objective of the quality management system is to focus our organization on the customer, and in particular, on determining and meeting customer requirements.

Customer satisfaction is achieved by consistent adherence to Quality System and (write applicable national and international statutory and regulatory requirements such as FDA, EU, WHO, MHRA etc and applicable pharmacopeia). Amendments and new inclusions in the above requirements are adopted and system updated. A track of new technological developments in the field is kept and reviewed for further needs of customers with an aim to enhance customer satisfaction.

The management ensures that customer requirements are met by inspecting and testing product at various stages of production and upon completion.
The customer requirements are analyzed during preliminary discussion, communication and meetings with customer. The orders are reviewed and communicated for planning to ensure that the product is delivered in time.

5.3. Quality policy:

Quality is responsibility of every employee within the organization. Quality policy is established by top management. Any changes to the policy must be likewise approved by Top Management. The management ensures that:

-          The quality policy is appropriate to the purpose of organizational activity of manufacturing and sale.

-          The quality policy includes the commitment to comply with requirements and to continually improve the effectiveness of the quality management system by employing state of the technology and teamwork of talented and dedicated staff.

-          The quality policy provides the framework for establishing quality objectives.

-          The quality policy is posted throughout the company and its role is explained and discussed at the general orientation training provided to all employees.

-          The quality policy is also communicated to customers, consumers and other interested parties.

-          Quality policy is periodically reviewed within the framework of management reviews of the quality system. This is to ensure its continual relevance and suitability.

5.4 Planning:

5.4.1 Quality Objectives

Quality objectives are established to support and implement the quality policy and continual improvement.

Quality objectives are established throughout the organization to implement the quality policy, to meet requirements for products and processes and to improve the quality system and quality performance.

Quality objectives define the direction and priorities for continual improvement. Quality objectives are measurable, include business performance indicators reflecting requirements for products/services and are consistent with the quality policy including the commitment to continuous improvement. 

The objectives are achievable within a time period, and are regularly reviewed during the management review and the other avenues of review like the weekly activity report meeting, the monthly assessment reports review, quarterly review meetings and the bi-annual and annual performance review.

Quality objectives are classified into the following four categories (depending upon organizational makeup):
  • Policy objectives: These are principal, strategic objectives that apply to the whole organization. They are typically included in the quality policy itself or may be communicated in memoranda from the Top Management. Policy objectives are authorized by Top Management.
  • Quality performance objectives: These objectives set specific measurable targets for improving operational performance, to ensure product conformity and customer satisfaction. They apply to departments and functions having direct responsibility for activities that require improvement. Performance objectives are established, documented and monitored within the framework of management reviews of the quality system.
  • Product quality objectives: These objectives pertain to improvement of products and associated services. Product objectives are established by Top Management. They can be documented in memoranda or minutes of meetings.
  • Quality system objectives: These objectives pertain to improvement of quality system processes and performance. Quality system objectives are established, documented, and monitored within the framework of management reviews of the quality system.

Or


Quality objectives are classified into the following two categories (depending upon organizational makeup):
  • Policy (quality objectives): These are principal, strategic objectives that apply to the whole organization. They are typically included in the quality policy itself or may be communicated in memoranda from the Top Management. Policy objectives are authorized by Top Management.
  • Function/Process Specific Objective: Quality objectives of each department/process intended for continual improvement and higher quality goals. They are defined by process lead/ departmental head and approved by Top Management. These objectives are measured in management meetings/ performance review.

5.4.2 Quality Management System Planning

Top management ensures proper planning of the QMS to deliver the required quality products/ services to the customers. Quality planning includes identification and determination of quality system processes (including any exclusions of the requirements of this manual); priorities for continual improvement; resources needed to achieve quality objectives and to maintain and improve the quality system. Quality plans are periodically reviewed and updated to maintain the integrity of the quality system during organizational and other changes.

Quality system planning

Quality system elements and processes are planned to ensure that the system is appropriate for its intended purpose and that it is effective and efficient. The purpose of the quality system is:
  •            To achieve the quality policy;
  •            To ensure and demonstrate our ability to provide consistently product that meets customer and regulatory requirements. This includes the assessment of associated risks.
  •            To ensure high level of customer satisfaction;
  •            To facilitate continual improvement;
  •            To comply with requirements of Quality Manual.


Quality planning is an integral part of process and product qualification. The activity includes identification and acquisition of any controls, processes, equipment (including inspection and test equipment), fixtures, resources and skills that may be needed to achieve the required quality.

Quality planning encompasses the whole facet of operations with focus on the following:
  •            Identifying of processes needed for the quality management system and their application; 
  •             Determining the sequence and interaction of these processes;
  •            Determining criteria and methods needed to ensure that the operation and control of these processes are effective;
  •            Ensuring the availability of resources and information necessary to support the operation;
  •            Monitoring, measurement and analysis of these processes; and
  •             Implementing actions necessary to achieve planned results and continual improvement.


The output of quality system planning is documented in quality manual, associated operational procedures and in other referenced documents. These documents identify and define all elements and processes of the quality system.

Changes to the quality system are planned within the framework of management reviews. These changes may be in response to changing circumstances, such as product, process, capacity, other operational or organizational changes or to improve the effectiveness and efficiency of the quality system.

Product realization and verification planning

Planning of product realization, verification and validation processes is addressed in Section 7.1 of this manual.

Continual improvement planning


Improvements of the quality system are planned within the framework of management reviews. The output of this planning is expressed in the form of quality system objectives, continual improvement and Management Review.

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